Design and Innovation


At the core of TAJCO's ability to add value to cars is our Research and Development team who work closely with our customers to perfect and innovate the design of trims.

With development teams based in Germany, China and North America, we use the combination of our global development capabilities and local innovation, programme management and component design engineering talents to offer customers solutions that are tailored to both global and regional consumer needs.

Research and Development

Full Automotive Development Capabilities and Services through the Product Life Cycle

Starting with the design concept, we support you through the entire product life cycle to realise your ideas by adding our knowledge, ensuring a robust and best in class product design.

  • System integration
  • Concept development
  • Component development
  • Design for prototyping and series
  • Tolerance Stack Analysis (TSA)
  • Digital Mock-Up (Catia V5, Siemens NX)
  • Failure Mode and Effects Analysis (FMEA)
  • Design to cost
  • Value Analysis/Value Engineering (VA/VE)
  • CAE simulations & analysis

Product Development Process

The TAJCO Product Development Process (TPDP) is compliant with the VDA 6.3 process audit. All designs are verified prior to industrialisation via FEM analysis, Tolerance Stack Analysis (TSA) and design reviews based on lessons learned and Failure Mode and Effects Analysis (FMEA).

Cost, Weight and Differentiations Elements

Cost Savings

  • Stainless steel
  • Simplified joining methods


  • Corrosion resistance
  • Scratch resistance
  • Unique to stainless steel design features

Weight and Packaging Reduction

  • Packaging reduction
  • Delicate and stronger decorative trim applications
  • Simplification of the design of the system


What was a need for tomorrow might not be enough in a decade. At TAJCO, we often scout the market to be able to offer you updated technology.

Our innovation happens in a timely and structured way and we frequently do research and develop new products and solutions. Innovation is part of our mindset, and we constantly look to add value to our customers' solutions. At TAJCO we understand the need for co-creation and mutual adaptation between the alternative technology and the system in which it is produced and used.

Innovation is driven by TAJCO, but often in close collaboration with our partners and customers.


Over the decades, TAJCO has built world-class engineering competences, which have become a core competency and essential part of the value proposition to our customers.

As an integrated part of the quotation process, TAJCO always provides an extensive feasibility review, including recommendations on how to reduce weight and optimise process design for lower cost. This will often be feasible without changing the visual aspect of the part. We have extensive experience in 3D forming (free form shapes), construction of assembly fixtures and a deep understanding of different mounting concepts, all of which are central for fascia/bumper integration. Customers can immediately verify the updated data in their own environment with the 3D models we provide.

Tool design is an in-house discipline at TAJCO because we believe it is essential in order to secure a smooth and professional product launch.